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Smart Factory-Future of Manufacturing Sector

IntroAfter judging from careful analysis of numbers and predictions, we have seen tangible and concrete proof that the idea of smart manufacturing has already made its mark into corporate consciousness.

As the interconnected and intelligent manufacturing is slowly gaining momentum, to compete in the world of Industry 4.0 can be very challenging if we are not on the very edge of innovation.

Moving from pharmaceutical to automotive, the manufacturing industry has finally realized the potential of IoT as the smart factory initiative is now rapidly getting adopted in industrial manufacturing.

Impact of Smart Factory on Manufacturing Sector can be understood from the fact alone that it is built on an IoT-enabled system that connects previously disconnected devices and systems while utilizing the data they produce to generate real-time insights.

Formerly known as Industry 4.0 technology, we will be exploring the smart factory technology as well as Impact of Smart Factory on Manufacturing Sector so far.

Unraveling Smart Factory

fig 1Automation being a prominent part of manufacturing industries, has been advancing the industry for many years. However, the word suggests the performance of a single, discrete task or process that will make only a few particular tasks simpler.

Analyzing this description, it becomes clear that the Impact of Smart Factory on Manufacturing Sector go beyond simple automation and possess more substance. So, what exactly do we understand by the term “Smart Factory”?

Simply put, the term explains a highly digitalized and connected environment where machinery and equipment can improve processes through automation and self-optimization.

Smart factory focuses on the optimization and industrial automation of their resources while using tools like information and smart sensor technologies, robotics, the internet of things as well as artificial intelligence.

Impact of Smart Factory on Manufacturing Sector lies in its ability to evolve and grow along with the changing needs of the organization. Whether the enterprise is shifting customer demand, or expanding into new markets, or developing new products or services, solid predictive and responsive approaches need to be made for better operations and maintenance.

Impact of Smart Factory on Manufacturing Sector

Many manufacturers usually grapple with myriad organizational and ecosystem-wide changes that exert extreme pressure on their operations. This is where smart factory offers innovative ways to successfully address some of those looming issues.

Creating a dynamic production environment using the application of both automation and intelligence can greatly improve reliability, effectiveness and safety while steadily reducing operation and downtime costs. Let’s take a peek at how this is realized within the concept of a smart factory and the Impact of Smart Factory on Manufacturing Sector.

Production Processes Monitoring

Every manufacturing process requires constant monitoring to keep a process controlled, effective and safe irrespective of its manual or automated nature.

Therefore, the IoT projects in the manufacturing industry have to concentrate on tracking the operations at every level while gathering relevant data from machines or assets at fixed intervals.

To overcome this issue effectively, smart factory production strategizes on several sensor-based types of equipment that improve monitoring and data analysis in real-time, thus leading to production cycle optimization and proving the Impact of Smart Factory on Manufacturing Sector.

Full Visibility of Assets 

Smart factory solutions can also provide help in factory floor logistics. With the help of wireless sensor networks, that can connect the machines, tooling, materials, all the assets involved in the manufacturing processes can be easily traced in real-time, thereby granting full visibility to the operators throughout the production chain.

Data Collection and Analysis

Recoding and analyzing data serve as the basic requirement in the concept of Factory 4.0 since it enables unleashing the hidden potential of the equipment, resources and people.

Smart factory possesses the ability to circulate data to the right place in the production chain at the right time without any interference of a human supervisor. This represents a more immediate model of interaction, wherein machines and tools can freely share data between them to reach higher degrees of efficiency. Herby, showing the Impact of Smart Factory on Manufacturing Sector.

Employee and Asset Safety

Despite having an array of technological equipment and automated systems that a Factory 4.0 may be packed with, it can still be human-oriented. Even more than that it can be more employee-friendly because it is more intelligent and self-driven. Why do we think so?

It is because a more controlled and predictable production environment possesses fewer threats to the workers who monitor, operate and maintain its components. Therefore, representing the Impact of Smart Factory on Manufacturing Sector in its full essence.

Future Prospects

With the Impact of Smart Factory on Manufacturing Sector slowly increasing, the roles that people take on will also evolve from what they are currently doing. Also, new investments in building a smart factory will start pouring in as manufacturers will see the numerous benefits of possessing a smart factory in the coming years.

IoT technology will thus help in bringing the future of smart factories close to the horizon while offering well-engineered solutions that will eventually boost efficiency, productivity and sustainability.


Aishwarya Saxena

A book geek, with creative mind, an electronics degree, and zealous for writing.Creativity is the one thing in her opinion which drove her to enter into editing field. Allured towards south Indian cuisine and culture, love to discover new cultures and their customs. Relishes in discovering new music genres.

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